I own a cat c13 and have had continued problems with the dpf system is there away to eliminate this system? C. Turn the keyswitch to the OFF position. Increased repair time, wasted miles and unnecessary costs can all result. Total Owning/Operating Costs 2007 compliant Cat engines are engineered to offer the same Do not use the operators switch for a stationary regeneration. Occasionally, the exhaust gases are not hot enough for Passive Regeneration. E. Click the “Connect” icon on Cat ET in order to connect Cat ET to the engine ECM. These dependable powerplants had very few problems and could make it well past the 1 ... Cat Acert Engine Problems Problems with Caterpillar Acert engines have prompted some truck owners to file a … While the problems caused by the new engine configuration show up in a variety of ways, they share a similar cause. Troubleshoot the additional codes before returning the unit to service. Turn the keyswitch to the Off position. Or, between 3.5 A and 7 A for a 24 V system. Determine if any of the codes in Table 2 are present. The service tests provide enhanced diagnostics that are necessary for proper troubleshooting and repair. Cat, Cummins, Detriot, they all give trouble. B. Connect the 368-6232 Spark Tester between ignition wire and the spark plug. History of Cat Trucking | Cat | Caterpillar Yes the C13 did have oil consumption problems. Login/Sign Up Account Management. Wait for 5 seconds. Result: If the spark plug probe is bent, cracked, or has been dropped, replace the spark plug. 430 HP, LOW MILES, tested and inspected with 90 Day Warranty. Table 1 lists the diagnostic code that relates to low Aftertreatment Regeneration Device (ARD) temperature. GUIDELINES; More. Run the brush through the hole several times. Clear all diagnostic codes. Clean the flame detection temperature sensor. This video demonstrates the operation of the regeneration system for Cat® On-Highway Truck Engines. The Aftertreatment Regeneration Device (ARD) failed to ignite once during an ARD Ignition Test. Cat later updated the ECM software and the pistons and rings. Cat may have done a recall on that I'm not sure. It is what it is , i have Volvo and Cat wheelloaders and i'm facing the same problem , we now rebuild the old machines to avoid regen troubles . Click the "Disconnect" icon on Cat ET in order to disconnect Cat ET from the engine. Result: The flame detection temperature is damaged. ... Regeneration completed successfully but the data log interpretation was not OK. - A. There are additional codes. Cat® C13 ACERT™ Diesel Engine Industrial SS-8388443-18374369-016 SS Page 1 of 7. 2005 CAT C13 Acert used Diesel Engine for Sale. Partially blocked inner row slots are normal and do not affect regeneration performance. The Cat C15, C-15, and 3406 engines were Cat's most popular and powerful truck engine for several years. Use a nonmetallic cleaning pad to clean the sensor. E. Click the “Connect” icon on Cat ET in order to connect Cat ET to the engine. The ARD ignition system has two circuits. Refer to the Specifications manual for the correct torque value. A code will become active if the nozzles are plugged. Illustration 4 g02574776 3530-31 Aftertreatment #1 Regeneration Manually Disabled. One of the problems I remember with that motor was the actuators for the turbos had problems, sometimes severely making severe power loss. A. C13, C15, and C18 Engines Troubleshooting – ARD Loss of Combustion, C13, C15, and C18 Engines Troubleshooting – Coolant Contains Fuel. Refer to Troubleshooting for the correct procedure. The Cat ® C13 Industrial Diesel Engine is offered in ratings ranging from 287-388 bkW (385-520 bhp) @ 1800-2100 rpm. Call or visit our website for more information! C13, C15, and C18 Engines Troubleshooting – ARD Does Not Activate, C13, C15, and C18 Engines Troubleshooting – ARD Fuel Pressure Is High. Cat Forums. Refer to Illustrations 6 and 7 to verify if the swirl plate is fouled. B. Download the “Warranty Report” from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes. B. Reset all active codes and clear all logged codes. I am also a long time trying to our truck, long varying parameters.At the moment, the particulate filter was removed, 7 active errors, fuel consumption 33-35 liters per 100 kilometers. Bent Probe – If the probe appears to be bent, replace the spark plug. Verify that the problem is resolved. Result: The “Manual DPF Regeneration” did not complete successfully. Follow the troubleshooting procedure in order to identify the root cause of the problem. B. Click the “Disconnect” icon on Cat ET in order to disconnect Cat ET from the engine. Refer to Special Instruction, REHS4824, “Replacement of the ARD Combustion Head on Caterpillar Products with Clean Emissions Modules”. This is because CAT is exiting the truck market, has a very bad reputation for reliability, and is known as a the worst engine for fuel mileage. The primary circuit is between the ECM and the ARD ignition coil. Do not use the operators switch for a stationary regeneration. Perform a Cat ET “Manual DPF Regeneration” This test must be performed through Cat ET. Refer to Illustrations 6 and 7 to verify if the swirl plate is fouled. The Cat ET service tool enhances the diagnostics during the service test. Those who purchased this engine in 2007 and 2008 experienced problems relating to the diesel particulate filter regeneration system such as … Caterpillar C18 and C32 Engine Defects Investigation is the c15 acert engine a good engine. Clean the swirl plate. Remove ARD head. The Cat ET service tool enhances the diagnostics during the service test. The ignition coil is located on the Clean Emissions Module (CEM) mounting plate. Replace the ARD combustion head. Result: The “ARD Ignition Test” was not successful. The Cat ET service tool enhances the diagnostics during the service test. Required fields are marked *. Sold By: Nationwide Heavy Truck Parts SCRANTON, Pennsylvania 18504. i have heard of new systems that will regen every 500 hours it would be good because it will be a technician doing the maintenance and manage the regen . A. B. C. Table 2 lists the diagnostic trouble codes that are associated with the E593 (2) or 3711-31 code. Or, the current flow is between 3.5 A and 7 A for a 24 V system. Otherwise, install the original spark plug. Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. Something to consider. Illustration 5 g02574802 The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. Shop the official Cat® Parts Store. Search "" Close search Cancel. Illustration 7 g02606409 CAT DPF CGI VVA IVA delete kits. The service tests provide enhanced diagnostics that are necessary for proper troubleshooting and repair. Illustration 3 g02177709 Check for spark in the spark indicator. The Cat® Regeneration System (CRS) periodically introduces a small amount of fuel into the DPF to burn off soot. You're correct, they don't have a dpf or scr, and they don't use DEF. Save my name, email, and website in this browser for the next time I comment. Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. Required fields are marked *. I know there are a lot of folks that would like to do away with their 07 engine regeneration system. (5) ARD spark plug. Soot accumulation is normal. CAT C7 ACERT Problems With diesel engine technology there are two rating systems to determine the average life expectancy of the engine: B10 and B50. Use the Aftertreatment #1 Ignition Transformer Primary override on Cat ET to turn ON the ARD ignition system. In this way, the ECM is able to detect problems with the primary circuit and the secondary circuit. ARD combustion head (typical), (11) Combustion air absolute pressure sensor, (15) Cable for CEM connection to the engine, (22) Combustion air inlet to ARD combustion head. A code will become active if the nozzles are plugged. Slot fouling is defined as more than 1/2 the inner row slots being completely blocked. 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pump – Inspect, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pressure – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Valve Lash – Inspect/Adjust, 3406E and 3456 Industrial Engines Testing and Adjusting – Aftercooler – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Inlet Manifold Pressure – Test. Follow the troubleshooting procedure in order to identify the root cause of the problem. Illustration 2 g02292553 The secondary circuit is between the ARD ignition coil and the ARD spark plug. The C12's are 12 liter, C13 is 13 liter, etc. B10 is the average life expectancy of an engine measured in miles where 10% of the produced engines failed and needed a major overhaul. Refer to Table 2 for associated codes. This test must be performed through Cat ET. A couple of forum members are rebuilding engines in their backyards. Save my name, email, and website in this browser for the next time I comment. The result is, but not the we wanted. Fuel Economy 2007 compliant Cat® C13 engines are engineered to offer the same fuel economy as EPA 2004 compliant engines. Perform an ARD Ignition Test. 2. Inspect the swirl plate for fouled slots. However, it was the C15 that caused Cat to be taken to court by frustrated customers over failures, poor repairs, and financial losses. power increased, as the driver. There are additional codes. Still, a Mercedes is even worse. ARD head (typical), (23) Pilot fitting that contains the filter, (24) Main fitting that contains the filter (If equipped). Otherwise, install the original spark plug. 368-6232 Spark Tester. Look for the following problems: 1. F. Start the engine. When the DPF soot loading is above 80%, the Manual DPF Regeneration must be performed using Cat ET. This is an online forum where professionals who work with Caterpillar equipment and engines can exchange information, find answers, and get expert advice from their peers. Refer to Troubleshooting for the correct procedure. Refer to Troubleshooting, “ARD Nozzle – Test”. A sixth proposed class-action has been has been filed against Caterpillar alleging emission-control systems on its model-year 2007 thru 2010 C13 and … Result: The “Manual DPF Regeneration” did not complete successfully. Perform the “ARD Ignition Test” using Cat ET and verify that there are no fuel leaks. 3. Wait for 5 seconds. Approximately 10 minutes are required in order for the test to provide a result. C. If any of the associated codes in Table 2 are logged, troubleshoot the codes before continuing with this procedure. Engine Overhaul Kits available for the Cat® C13 Engine. Tier 4 Interim heavy equipment combustion head on Caterpillar Products with Clean Emissions Modules ” Bore Brush the! Between 3.5 a and 7 a for a 24 V system in Table 2 lists the diagnostic trouble that... If equipped ) interested I can PM configuration times we have also figured out better! Module ( CEM ) mounting plate I had a bad flame detector showing as an active code, corrected normal! To Testing and Adjusting, “ ARD Ignition Test can not be performed through Cat ET service tool enhances diagnostics. Et in order to Disconnect Cat ET as an `` Automatic '' and... 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